Laboratory of Physics of Surface H...

Laboratory of Physics of Surface Hardening

Head lab. Kolubaev A.V.

Supervisor

Kolubaev Alexander Viktorovich

Doctor of Physical and Mathematical Sciences, Professor
Email: kav@ispms.ru
Tel.: 8(382-2)286-970

More details


Brief historical background about the unit

The Laboratory of the Physics of Surface Hardening was organized at the suggestion of Academician V.E. Panin in 1989 on the basis of the laboratory of high-strength steels and alloys, which since 1987 was headed by A.V. Kolubaev. During the existence of the LFUP, employees published 5 monographs (co-authored), more than 300 works in peer-reviewed journals and proceedings of scientific conferences, received 3 certificates of authorship and 6 patents for inventions, and was awarded a prize named after Academician V.A. Koptyuga (as part of the team) for the series of works “Physical mesomechanics and new ideas about contact fracture of gradient materials; development of technologies for surface engineering of materials and structures.”

Areas of research, directions of fundamental research

Materials science, physics of friction and wear of structurally inhomogeneous materials, including surface-hardened ones, study of the nature of localization of plastic deformation in the surface layers of solids during friction, scientific foundations of the formation of welded joints in friction stir welding and laser welding, study of the structure formation of metal materials obtained additive technologies.

Problems solved within these areas

1. Study of the relationship between the phase composition, structure of metallic materials, the nature of plastic deformation of the surface layer and strength parameters under conditions of sliding friction under extreme external influences.

2. Study of the spectral characteristics of acoustic emission signals and the morphology of the contacting surfaces of elastic-plastic alloys under conditions of transition of the indenter-sample tribological system to the vibration mode of tribocontacting

3. Study of crystallographic mechanisms of the formation of macroscopic folded structures and gradient deformation structure on single-crystal samples with different values ​​of stacking fault energy under sliding friction conditions

4. Study of structural changes and wear mechanisms in anisotropic materials produced by additive technologies

5. Study of the influence of the main technological parameters of friction stir welding and laser welding on the structure and mechanical properties of welded joints of aluminum alloys.

Laboratory of Physics of Surface Hardening

Composition of the unit
Total number of people: 10 people, including
doctors of science - 3
candidates of science - 5
young researchers (up to 33 years old) - 2

List of staff members

Kolubaev Alexander Viktorovich , head. Lab., Doctor of Physical and Mathematical Sciences, Professor, kav@ispms.ru
Olga Vladimirovna Sizova , Chief Researcher, Doctor of Technical Sciences, Professor, ovs@ispms.ru
Sergey Yulievich Tarasov, Researcher, Doctor of Technical Sciences, tsy@ispms.ru
Fadin Viktor Veniaminovich, Senior Researcher, Ph.D.,
Aleutdinova Marina Ivanovna, Researcher, Ph.D. , aleut@ispms.ru
Fortuna Sergey Valerievich, senior researcher, Ph.D., sfortuna@ispms.ru
Filippov Andrey Vladimirovich, senior researcher, Ph.D., avf@ ispms.ru
Novitskaya Olga Sergeevna, engineer, Nos@ispms.ru

Nikonov Sergey Yurievich, leading engineer

The most important scientific results

Experiment

1. The influence of ultrasound on the plastic flow and structure formation of metals in the zone of intense frictional contact was studied. It has been shown that the ultrasonic effect used ensures a uniform distribution of vibration velocity amplitudes along the length and width of the welded plates without noticeable attenuation. It was found that ultrasonic exposure leads to a decrease in the average grain size in the aluminum alloy B-1469 and increases the proportion of solid solution grains with a cubic recrystallization texture. The effect of artificial aging in the alloy under the influence of ultrasound has been revealed, which is expressed in the preferential separation of a semi-coherent dispersed phase at the expense of an incoherent one. The discovered effect makes it possible to control the structure formation of ultradisperse materials obtained by severe plastic deformation.

2. Systematic studies of the physical, mechanical and tribotechnical properties of functional materials in various structural states were carried out, which made it possible to establish the general patterns of the formation of the structure of the surface layer during friction. A concept is proposed for the formation of surface friction layers as a result of the localization of external stress and temperature due to the exponential decay of dynamic excitations that arise either as a result of adhesive or stochastic interactions of microinhomogeneities of mating surfaces. The mechanism of formation of microstructure fragments in the surface layer is substantiated.

3. In a one-dimensional macroscopic model based on the particle method, the influence of the thickness of the hard coating and the size of the contact spot on the development of plastic deformation in the material for various sliding speeds was studied. A correlation has been established between the magnitude of plastic deformation at the tribological interface, the thickness of the plasticized layer of material under the coating, and the physical and mechanical properties of the gradient material. A non-stationary temporal and spatial nature of the development of plastic shear has been revealed, caused by the release of heat in the surface layer of the material due to intense plastic deformation during friction with high loads.

4. Macroheterogeneous composite materials based on iron and copper with high electrical conductivity, thermal conductivity, load-bearing capacity and strength have been developed. Studies have been carried out on the deformation and destruction of metal composite materials under conditions of sliding friction with the application of an electric field. The patterns of destruction of the friction surface and changes in the structure of materials in the contact zone at increased current density (more than 100 A/cm2) have been established.

Projects, grants, contracts

Program of fundamental scientific research of state academies of sciences for 2013-2020, direction III.23.

Project of the Ministry of Education and Science of the Russian Federation (agreement No. 02.G25.31.0063) within the framework of the implementation of Decree of the Government of the Russian Federation No. 218.

Participation in the implementation of the Federal Target Program 14.607.21.0190 project.

RFBR grant 16-48-700652_Siberia "The role of mechanisms of super-intense plastic deformations in the structure formation of bulk ultra-fine-grained crystalline materials with increased strength characteristics under conditions of thermally activated mechanical mixing."

RFBR grant 16-48-700434 r_a "Features of destruction of the surface layer of metallic materials under sliding conditions on a copper counterbody with an extremely high contact density of electric current.

Major publications

1. S.Yu. Tarasov, DV Lychagin, AV Chumaevski. Orientation dependence of subsurface deformation in dry sliding wear of Cu single crystals. Applied Surface Science, v.274C, (2013) 22-26.

2. S. F. Gnyusov, S. Yu. Tarasov. Structural phase states and heat aging of composite electron-beam clad coatings Surface & Coatings Technology 232 (2013) 775-783

3. S.Yu. Tarasov, V. E. Rubtsov, E. A. Kolubaev. A proposed diffusion-controlled wear mechanism of alloy steel friction stir welding (FSW) tools used on an aluminum alloy. Wear 318 (2014), 130-134.

4. S. F. Gnyusov, S. Yu. Tarasov. The microstructural aspects of abrasive wear resistance in composite electron beam clad coatings. Applied Surface Science 293 (2014) 318-325.

5. D.V. Lychagin, S.Yu Tarasov., A.V. Chumaevskii, E.A. Alferova. Macrosegmentation and strain hardening stages in copper single crystals under compression. Intl. Journ. of Plasticity 69 (2015) 36-53.

6. V. P. Kuznetsov, S. Yu. Tarasov, AI Dmitriev. Nanostructuring burnishing and subsurface shear instability, Journal of Materials Processing Technology 217 (2015) 327-335.

7. D. V. Lychagin, S. Yu. Tarasov, AV Chumaevskii, EA Alfyorova. Strain-induced folding on [1ВЇ1ВЇ1]-copper single crystals under uniaxial compression, Applied Surface Science 371 (2016) 547-561.

8. VP Kuznetsov, I.Yu. Smolin, A.I. Dmitriev, S.Yu. Tarasov, VG Gorgots Toward control of subsurface strain accumulation in nanostructuring burnishing on thermostrengthened steel. Surface & Coatings Technology 285 (2016) 171-178.

9. S. Yu. Tarasov, AV Filippov, EA Kolubaev, TA Kalashnikova. Adhesion transfer in sliding a steel ball against an aluminum alloy // Tribology International 115 (2017) 191-198.

10. Filippov AV, Nikonov AY, Rubtsov VE, Dmitriev AI, Tarasov SY. Vibration and acoustic emission monitoring the stability of peakless tool turning: Experiment and modeling // J Mater Process Technol 2017; 246:224-34.

11. AV Filippov, VE Rubtsov, SY Tarasov. Acoustic emission study of surface deterioration in tribocontacting // Appl Acoust 2017;117:106-12.

12. SY Tarasov, VE Rubtsov, SV Fortuna, et al. Ultrasonic-assisted aging in friction stir welding on Al-Cu-Li-Mg aluminum alloy. Welding in the World (2017) 1-12. doi:10.1007/s40194-017-0447-8

13. A. S. Degterev, S. F. Gnyusov, S. Yu. Tarasov Structural modification in a re-heated bead-overlapping zone of the multiple-pass plasma-transferred arc Fe-Cr-V-Mo-C coating/ Surface & Coatings Technology 329 (2017) 272-280

14. A. V. Filippov, V. E. Rubtsov, S. Yu. Tarasov, OA Podgornykh, NN Shamarin Detecting transition to chatter mode in peakless tool turning by monitoring vibration and acoustic emission signals. Int J Adv Manuf Technol (2018) 95:157–169/ doi:/10.1007/s00170

15. A.V. Filippov, S.Yu. Tarasov, SV Fortuna, OA Podgornykh, NN Shamarin, VE Rubtsov Microstructural, mechanical and acoustic emission-assisted wear characterization of equal channel angular pressed (ECAP) low stacking fault energy brass. Tribology International, (2018) 123, 273-285 DOI10.1016/j.triboint.2018.03.023

16. MI Aleutdinova, VV Fadin, AV Kolubaev, VA Aleutdinova Contact Characteristics of Metallic Materials in Conditions of Heavy Loading by Friction or by Electric Current// Friction and Wear Research (FWR), 2014, Vol.2, pp.22-28 .

17. VV Fadin, MI Aleutdinova, AV Kolubaev Structural changes in the surface layer of carbon steels under friction and current loading in air and in liquid media//Russian Physics Journal, Vol.57, No. 9, January, 2015, pp/1278-1282

18. VV Fadin and MI Aleutdinova Wear Resistance of Carbon Steels and Structure Parameters of Their Surface Layer After High Current Density Sliding // Russian Physics Journal, Vol.58, Iss. 12, April, 2016, pp.1726-1731

19. MI Aleutdinova, VV Fadin, VE Rubtsov Steel in Translation, Dry slipping steel-steel contact at high current density 47(1):17-20 January 2017

20. VV Fadin, MI Aleutdinova, AI Potekaev, and OA Kulikova The surface layer states in metallic materials are subject to dry sliding and electric current. Russian Physics Journal, 2017, Volume 60, Issue. 5, pp.908-914

21. DV Lychagin, AV Filippov, OS Novitskaia, YI Chumlyakov, EA Kolubaev, OV Sizova. Friction-induced slip band relief of Hadfield steel single crystal for multiple slip deformation // Wear. - 2017. - V. 374-375. - P. 5-14.

22. A. Kolubaev, E. Kolubaev, O. Sizova, A. Zaikina, V. Rubtsov, S.Y. Tarasov, P.A. Vasiliev. General regularities of the microstructure formation during friction stir welding and sliding friction // Journal of friction and wear. - 2015. - No. 2. - P.127-131.

23. DV Lychagin, AV Filippov, EA Kolubaev, OS Novitskaia, YI Chumlyakov, AV Kolubaev. Dry sliding of Hadfield steel single crystal oriented to deformation by slip and twinning // Tribology International. - 2018. - V. 119. - P. 1-18

List of patents

  1. Patent for invention No. 2506334 Sintered material for high-current sliding contact. V.V. Fadin, M.I. Aleutdinova, S.S. Borisov, N.I. Kuznetsova Registered in the State Register of Inventions of the Russian Federation on February 10, 2014.
  2. Utility model patent No. 144470 Device for electrolytic coating on the metal surface of a counterbody using a sliding contact. V.V. Fadin, M.I. Aleutdinova, N.I. Kuznetsova, V.P. Krivopalov, S.A. Zhuravlev Registered in the State Register of Inventions of the Russian Federation on July 17, 2014.
  3. Patent for invention No. 2536107 A method for determining the coefficient of friction in a sliding electrical contact without lubrication and a device for its implementation. V.V. Fadin, M.I. Aleutdinova, N.I. Kuznetsova, S.S. Borisov, V.P. Krivopalov, A.G. Ivanchin. Registered in the State Register of Inventions of the Russian Federation on October 21, 2014.
  4. Patent RU No. 87800 U1 for the utility model “Device for visualizing subsurface zones of localized deformation of a material sample” / S.Yu. Tarasov, A.V. Kolubaev, V.E. Rubtsov. - Published by BI No. 29. 2009
  5. Patent RU No. 87800 U1 for the utility model “Device for visualizing subsurface zones of localized deformation of a material sample” / S.Yu. Tarasov, A.V. Kolubaev, V.E. Rubtsov. - Published by BI No. 29. 2009
  6. Patent No. 156049 of the Russian Federation, IPC G 01 N 27/00. Eddy current scanner / Kostikov K.S., Vygonsky V.I., Kolubaev E.A., Rubtsov V.E. [and etc.]; patent holders: RSC Energia OJSC, Federal State Autonomous Educational Institution of Higher Education NI TPU, Institute of Physics and Mathematics of the Siberian Branch of the Russian Academy of Sciences. - No. 2014153382/28; appl. 12/29/14; publ. 10/21/15, Bulletin. No. 30. 2 s.
  7. Certificate of state program registration for computer No. 2015619194 RF. Software for processing the results of quality control of joints produced by friction stir welding / Dmitriev A.V., Zhukov L.L., Rubtsov V.E., Psakhye S.G., Kolubaev E.A., Chernyavsky A.G.; copyright holders: RSC Energia OJSC, Federal State Autonomous Educational Institution of Higher Education NI TPU, Institute of Physics of Applied Mathematics SB RAS. - No. 2015612302; appl. 03/23/15; publ. 09.20.15, Register of computer programs. - 1 s.

Resources
- X-ray fluorescence analyzer S4 PIONEER manufactured by BRUCKER (Germany), which allows you to determine the elemental composition of solid and powder materials of inorganic nature with an accuracy of 1g/ton.
- Universal testing machine UMT-3 for studying friction and wear processes

Official recognition
Prize named after Academician V.A. Koptyuga 2002 (as part of a team) for a series of works “Physical mesomechanics and new ideas about contact fracture of gradient materials; development of technologies for surface engineering of materials and structures” (established by the SB RAS and the National Academy of Sciences of Belarus).

Communication with universities
Pedagogical activities of employees
Kolubaev A.V. and Sizova O.V. teach at the Department of High Technology Physics in Mechanical Engineering of Tomsk Polytechnic University;
Aleutdinova M.I. is a senior teacher at the Seversk State Technological Academy, conducts lectures and practical classes, course design for the course “Applied Mechanics”.

  • Basic tribology course for TPU master's students. Based on modern concepts of mechanics, familiarization with the process of friction, which is caused by the interaction of mating surfaces of solid bodies during relative movement
  • Obtaining the necessary information about tribological materials (structural and lubricating) and rational technologies for producing wear-resistant, antifriction and friction coatings and modified surface layers on various elements of friction units
  • Study of the basic methods for calculating forces, moments and values ​​of friction coefficients, as well as methods for assessing the wear rate of solids under various types of friction
  • Introduction to the basic methods of tribological testing and methods of modeling tribological processes

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