Laboratory for quality control of materials and structures

Contacts LKKMiK

Tomsk, Academichesky Ave., 8/2, office. 104

LKKMiK pages on social networks

Youtube: https://www.youtube.com/channel/UC6-fRo8ONGq5HdNgQ1Y7pfg

Instagram: https://www.instagram.com/best_laboratory/?hl=ru

Unit composition

The total number of people is 20, including:
doctors of science - 3;
candidates of science - 4;
engineers, technicians, chief specialists - 10;
young employees (under 35 years old) - 7.

A list of employees

1. Rubtsov Valery Evgenievich, head. lab., senior researcher, candidate of physical and mathematical sciences, rvy@ispms.ru

2 Plotnikov Vladimir Aleksandrovich, senior researcher, doctor of physical and mathematical sciences, professor, plotnikov@phys.asu.ru

3 Polyakov Viktor Vladimirovich, senior researcher, doctor of physical and mathematical sciences, professor, pvv@asu.ru

4 Savchenko Nikolay Leonidovich, senior researcher, doctor of technical sciences, savnick@ispms.ru

5 Eliseev Alexander Andreevich, research scientist, candidate of technical sciences, alan@ispms.tsc.ru

6 Ivanov Alexey Nikolaevich, research scientist, candidate of technical sciences, ivan@ispms.ru

7 Krasnoveykin Vladimir Alekseevich, junior researcher, candidate of physical and mathematical sciences, volodia74ms@yandex.ru

8 Zhukov Leonid Leonidovich, junior researcher, mcleon@inbox.ru

9 Kalashnikova Tatyana Aleksandrovna, research scientist, candidate of technical sciences, gelombang@ispms.tsc.ru

10 Beloborodov Vladimir Anatolyevich, leading. engineer, vabel@ispms.tsc.ru

11 Druzhinin Nikolai Vladimirovich, leader. engineer, mikola@sibmail.com

12 Levikhina Anastasia Valerievna, engineer. Cat. 1, lev@ispms.tsc.ru

13. Sokolov Pavel Stanislavovich, head. special, sps11@sibmail.com

14. Chumaevsky Andrey Valerievich, research scientist, candidate of technical sciences, tch7av@gmail. com

15 Bortnikov Oleg Nikolaevich, engineer, oleg_mail2003@mail.ru

16 Dmitriev Alexey Viktorovich, engineer, al1soft@hotmail.com

17 Ezhov Vitaly Vladimirovich, engineer, ezhovvitalii@yandex.ru

18 Kobzev Alexander Evgenievich, engineer, kobzev.tomsk@mail.ru

19 Yury Vladimirovich Kushnaryov, technician, yury.kushnaryov@mail.ru

20 Mikov Alexey Viktorovich, engineer, mialvi1@mail.ru

Main areas of research:

• Study of the influence of intense thermomechanical action on the formation of the structure of permanent joints.
• Study of specific mechanisms of localized plastic deformation under conditions of internal frictional interaction.
• Study of mechanisms and identification of physical patterns of structure formation and factors leading to the formation of structural inhomogeneities and discontinuities in aluminum alloys with simultaneous intense plastic deformation and thermal effects to which the material is exposed in the zone of formation of the welded joint during the friction stir welding (FSW) process.
• Development of methods for quality control of welded joints obtained by friction stir welding. Development of practical recommendations for obtaining optimal parameters of thermomechanical action in order to obtain welded joints with strength characteristics close to the base metal.
• Improving the technology of friction stir welding with ultrasonic influence for the formation of permanent joints of dispersion-strengthened aluminum alloys for transport and aerospace applications.
• Development of a 3D printer for printing on board the International Space Station by specialists from the laboratory for quality control of materials and structures of the Institute of Physics and Mathematics of the Siberian Branch of the Russian Academy of Sciences, Tomsk Polytechnic University and PJSC Rocket and Space Corporation Energia named after S.P. Korolev" within the framework of the project "Scientific equipment "3D printer".
• Development and creation of a line of industrial robotic equipment based on multi-beam electron beam technology for high-performance additive production of large-sized metal and polymetallic parts, assemblies and structures for key industries of the Russian Federation.
• Development of intelligent technology for hybrid laser welding with ultrasonic influence and adaptive control for the production of tank containers, including cryogenic ones for transporting liquefied natural gas in remote areas and the Arctic.
• Creation of production of high-tech large-sized equipment for intelligent adaptive friction stir welding for the aerospace and transport industries of the Russian Federation

The most important scientific results:

• A set of experimental data on the mechanisms of macro- and microstructure formation under the influence of intense plastic deformation and temperature during friction stir welding.
• A set of experimental data on the mechanisms of formation of structural inhomogeneities in aluminum alloys in the zone of a welded joint obtained by friction stir welding.
• The features of the microstructure of aluminum alloy welds formed during friction stir welding are analyzed. It has been shown that as a result of friction stir welding, a layered structure with ultrafine grains is formed in the center of the welded joint. An analogy is drawn between the microstructure of the weld formed during friction stir welding and the microstructure formed during sliding friction.
• A technological process for non-destructive quality control of permanent joints of aluminum alloys produced by friction stir welding has been developed for diagnostics of body elements of rocket and space technology. The integrated use of six non-destructive testing methods ensures guaranteed detection of defects of various types and various locations in the welded joint. The combination of selected control methods makes it possible to identify specific defects of various types, characteristic of friction stir welding, with maximum reliability and efficiency. The use of the developed integrated control technology makes it possible to increase the reliability of welded joints of critical structures made of promising aluminum alloys.
• An automated diagnostic complex for welded joints produced by friction stir welding has been developed, allowing non-destructive testing of large frame products in the rocket and space industry.
• An improved friction stir welding technology with ultrasonic influence has been developed, which allows improving the mechanical characteristics of welds. Through a set of complex effects, a certain structural-phase state is formed and the kinetics of the process changes.

President of the RAS, Academician Alexander Sergeev, Chairman of the SB RAS, Academician Valentin Parmon and Academician Gennady Mesyats with the directorate and staff of the Institute of Physics and Applied Mathematics of the SB RAS at the presentation of equipment for electron beam additive production of large-sized products

Governor of TO Sergey Zhvachkin and Academician of the Russian Academy of Cosmonautics named after. K.E. Tsiolkovsky Vladimir Solntsev attended a presentation of the joint development of IPPM and NI TPU -
friction stir welding technology and equipment for
quality control of welded joints

Hero of the Soviet Union, Hero of the Russian Federation, cosmonaut Sergei Konstantinovich Krikalev in the laboratory

Resources:

The laboratory is equipped with modern equipment, including independently developed equipment together with partners: a stand for experimental research of technological modes of friction stir welding, unique equipment for non-destructive and destructive testing, a mock-up of a multi-beam electron beam unit, an experimental sample of a multi-beam electron beam unit, a servo-hydraulic loading machine BISS 100 kN, etc.

Communication with universities. Pedagogical activities of employees

The laboratory cooperates with Altai State University, as well as with the National Research Tomsk Polytechnic University. Major projects are being jointly implemented related to the industrial implementation of modern technology for creating permanent joints using the friction stir welding method in the production cycle of large enterprises in the rocket, space and transport industries.

Plotnikov V.A. - Head of the Department of General and Experimental Physics at Altai State University.

Polyakov V.V. - Head of the Department of Information Security at Altai State University.

Cooperation with industrial enterprises:

The Laboratory for Quality Control of Materials and Structures of the Institute of Physics and Mathematics and Mechanics SB RAS cooperates with the following enterprises:

• OJSC RSC Energia named after. S.P. Korolev" in the implementation of the state contract "Development and implementation of highly effective technology for active-passive quality control of joints obtained by friction stir welding for the manufacture of body elements of new generation rocket and space technology" as part of the implementation of Government Resolution No. 218;
• CJSC "Cheboksary enterprise "Sespel" when implementing a project on the topic: "Improving the technology of friction stir welding with ultrasonic influence for the formation of permanent joints of dispersion-strengthened aluminum alloys for transport and aerospace purposes" within the framework of the federal target program "Research and development in priority areas of development scientific and technological complex of Russia for 2014-2020".
• CJSC Cheboksary Enterprise Sespel, Novosibirsk State Technical University, Moscow State University named after M.V. Lomonosov when implementing a project on the topic: “Development and creation of a line of industrial robotic equipment based on multi-beam electron beam technology for high-performance additive manufacturing of large-sized metal and polymetallic parts , components and structures for key industries of the Russian Federation" within the framework of the federal target program "Research and development in priority areas of development of the scientific and technological complex of Russia for 2014-2020."
• CJSC "Cheboksary enterprise "Sespel" when implementing a project on the topic "Development of intelligent technology for hybrid laser welding with ultrasonic influence and adaptive control for the production of tank containers, including cryogenic ones for transporting liquefied natural gas in remote areas and the Arctic" within the framework of the federal target program “Research and development in priority areas of development of the scientific and technological complex of Russia for 2014-2020”;
• CJSC "Cheboksary enterprise "Sespel" when implementing a project on the topic "Creation of production of high-tech large-sized equipment for intelligent adaptive friction stir welding for the aerospace and transport industries of the Russian Federation" as part of the implementation of Government Decree No. 218.

Laboratory for quality control of materials and structures in the media

Joint developments of LKKMiK with industrial enterprises attract the attention of the press. More detailed information about the developments of LKKMiK can be found in various media: Channel One , Russia 1 , Channel Five , NTV , TASS news agency , Tomsk.ru , RIA Tomsk , NIA Tomsk , TPU press service, etc. .

Major publications

Monographs

1. Biocomposites based on calcium phosphate coatings, nanostructured and ultrafine-grained bioinert metals, their biocompatibility and biodegradation. Tomsk, Tomsk State University Publishing House, 2014. Executive editor N.Z. Lyakhov, Academician of the Russian Academy of Sciences

2. Ustinov G.G., Polyakov V.V. Structure and physical and mechanical properties of gallstones: monograph. Barnaul: Altai University Publishing House, 2014. - 184 p.

3. Plotnikov V.A., Bogdanov D.G., Makarov S.V. Detonation nanodiamond. Barnaul: Publishing house Alt. state University, 2014. - 222 p.

4. Makarov S.V., Plotnikov V.A. Acoustic wave correlation of elementary deformation acts during high-temperature deformation of metals and alloys. - Barnaul: Alt Publishing House. Univ., 2015. - 180 p.

5. Minakova N.N., Polyakov V.V., Tolstosheev S.N. Methods of technical and legal protection of information on the Internet: monograph. Barnaul: Altai University Publishing House, 2015. - 154 p.

Patents

1. Kostikov K.S., Vygonsky V.I., Kolubaev E.A., Rubtsov V.E. and others. Eddy current inspection scanner. RF Patent No. 156049 dated 10/02/2015.

2. Plotnikov V.A., Makrushina A.N., Makarov S.V. Method for producing monophase intermetallic thin film. RF Patent No. 2553148 dated May 15, 2015.

3. Dmitriev A.V., Zhukov L.L., Rubtsov V.E., Psakhye S.G., Kolubaev E.A., Chernyavsky A.G. Software for processing the results of quality control of joints obtained by friction stir welding. State Registration of computer program No. 2015619194 dated 08/26/2015

4. Plotnikov V.A., Makrushina A.N., Makarov S.V. A method for producing a thin nanocrystalline intermetallic film on a glass substrate. RF Patent No. 2566129 dated September 24, 2015.

5. Plotnikov V.A., Makrushina A.N., Makarov S.V. A method for producing a thin nanocrystalline intermetallic film on a glass substrate. RF Patent No. 2566129 dated September 24, 2015.

6. RF patent for invention No. 2623191 dated June 22, 2017. Device and method for supplying and discharging contact fluid during ultrasonic testing of an object, mainly a welded joint / Kolubaev E.A., Rubtsov V.E., Ivanov A.N., Psakhye S.G., Chubik P.S., Chernyavsky A.G., Solntsev V.L.; patent holder FSAOU VO NI TPU.

7. Russian Federation patent for invention No. 2616313 dated April 14, 2017. Friction stir welding method with ultrasonic influence / Kolubaev E.A., Rubtsov V.E., Ivanov A.N., Psakhye S.G., Fortuna S. V., Bakshaev V.A., Vasiliev P.A.; Patent holder: FSAOU VO NI TPU.

8. Russian Federation patent for invention No. 2614330 dated March 24, 2017. Method for producing nanodiamond film on a glass substrate / Plotnikov V.A., Yartsev V.I., Solomatin K.V. Patent holder: Federal State Budgetary Educational Institution of Higher Professional Education Altai State University.

9 Patent RU 2 700 439 C1 dated 2018.12.11. A method for the additive production of products from titanium alloys with a functional gradient structure. Authors: Kolubaev E.A. Psakhye S.G. Rubtsov V.E. Fortuna S.V. Kalashnikov K.N. Kalashnikova T.A. Khoroshko E.S. Savchenko N.L. Ivanov A.N.

10 Patent RU 2 704 874 C1 dated 2018.12.13 “Method of hybrid laser welding with ultrasonic influence and device for its implementation”

Articles by laboratory staff for the period from 2013 to 2020.